tSL-P4R1 CR ICP DAS IO Sensor

• Able to detect the status of each color segment: ON, OFF, or Flashing
• 4-channel DC/AC digital input and 1-channel alarm relay output
• Status monitoring for user-defined combinations of multiple color segments
• Reports the duration of the previous status
• Supports Modbus RTU, Modbus TCP and MQTT protocols
• Includes RS-485/Ethernet communication interfaces
• Includes redundant power inputs: PoE (IEEE 802.3af, Class 1) and DC input
• Web-based configuration interface and firmware update via Ethernet
• Relay output for alarm devices
• Wide operating temperature range: -25 to +75°C

INTRODUCTION

The main purpose of managing machine status is to reduce the amount of downtime and to reduce production costs. The easiest way to achieve this is by installing a tSL-P4R1/tSL-PA4R1 intelligent module from ICPDAS, which monitors the output of the machine’s indicators without affecting the operation of the equipment, thereby enabling the current operation stage of the machine to be mastered and ensuring timely command of the logistics system support in order to achieve production goals.
 
The tSL-P4R1/tSL-PA4R1 is a stack light monitoring module which includes 4-channel DC/AC digital input and 1-channel relay output that can be used to monitor the status of the stack light of the MES (Manufacturing Execution System) machine. The module can be used to detect the status of each color segment of the stack light as being either OFF, ON, or flashing. In addition to detecting the status of each individual color segment, the status of the combination of multiple color segments can also be defined, including the ability to report the duration of the previous status. By integrating the tSL-P4R1/tSL-PA4R1 module into your system, it is easy to implement stack light status monitoring on an MES via SCADA software to improve machine utilization and throughput.

APPLICATIONS

Factory Automation
Machine Automation
Remote Maintenance
Remote Diagnosis
Testing Equipment

SYSTEM SPECIFICATIONS

Software
Built-in Web Server: Yes
 
Communication
RS-485 Port: Baud Rate = 1200 ~ 115200 bps
Ethernet Port: 10/100 Base-TX, 8-Pin RJ-45 x1 (Auto-negotiating, Auto-MDI/MDIX, LED indicators)
Security: IP filter (whitelist) and Password (web)
Protocol: Modbus/RTU, Modbus TCP and MQTT
Dual Watchdog: Yes, Module (2.3 seconds), Communication (Programmable)
 
LED Indicators
S1: System indicator
E1: PoE indicator (Green)
 Link/Act,(Yellow)
 
Isolation
Intra-module Isolation, Field-to-Logic: 3750 VDC
 
EMS Protection
ESD (IEC 61000-4-2): ±4 kV Contact for Each Terminal

 ±8 kV Air for Random Point
 
EFT (IEC 61000-4-4): ±2 kV for Power
 
Power Requirements
Reverse Polarity Protection: Yes
Power Input: Terminal Block: +10 ~ +48 VDC
      PoE: IEEE 802.3af, Class 1
 
Consumption: PoE: 1 W Max.
        Non-PoE: 0.9 W Max.
 
Mechanical
Dimensions (W x L x H): 52 mm x 98 mm x 27 mm
Installation: DIN-Rail Mounting
 
Environment
Operating Temperature: -25 to +75°C
Storage Temperature: -30 to +80°C
Humidity: 10 to 95% RH, Non-condensing

I/O SPECIFICATIONS

Digital Input
Input Channels 4
Type: Wet Contact (Sink, Source)
ON Voltage Level: +10 VDC ~ 50 VDC
OFF Voltage Level: +4 V Max.
Input Impedance: 10 KΩ, 0.5 W
Programmable Digital Filter: 0 ~ 6500 ms
Max. Stack Light Flashing Speed: 3 kHz
Able to detect the status of each color segment: ON, OFF, or Flashing: Yes
Status monitoring for user-defined combinations of multiple color segments: Max. 81 combinations
Report duration of previous status: Yes, 10 ~ 65500 ms
Overvoltage Protection: 70 VDC
Isolation: 3750 VDC
 
Digital Output
Output Channels: 1
Type: Power Relay, Form A (SPST N.O.)
Operating Voltage Range: 250 VAC or 30 VDC
Max. Load Current: 5 A
Operate Time: 6 ms
Release Time: 3 ms
Electrical Life (Resistive load): VDE: 5 A @ 250 VAC 30,000 ops (10 ops/minute) at 75°C

 5 A @ 30 VDC 70,000 ops (10 ops/minute) at 75°C

     UL:     5 A @ 250 VAC/30 VDC 6,000 ops

 3 A @ 250 VAC/30 VDC 100,000 ops
 
Mechanical Life: 20,000,000 ops at no load (300 ops/minute)
Power-on Value: Yes, Programmable
Safe Value: Yes, Programmable